Y. Horie, M. Shiotsu, Y. Shirai, D. Higa, H. Shigeta, H. Tatsumoto, Y. Naruo, S. Nonaka, H. Kobayashi, Y. Inatani
IOP Conference Series: Materials Science and Engineering 101(1) 2015年12月18日 査読有り
Forced flow heat transfer of hydrogen from a round wire in a vertically-mounted pipe was measured at pressure of 1.5 MPa and temperature of 21 K by applying electrical current to give an exponential heat input (Q=Q0exp(t/τ),τ=10 s) to the round wire. Two round wire heaters, which were made of Pt-Co alloy, with a diameter of 1.2 mm and lengths of 54.5 and 120 mm were set on the central axis of a flow channel made of FRP with inner diameter of 5.7 and 8.0 mm, respectively. Supercritical hydrogen flowed upward in the channel. Flow velocities were varied from 1 to 12.5 m/s. The heat transfer coefficients of supercritical hydrogen were compared with the conventional correlation presented by Shiotsu et al. It was confirmed that the heat transfer coefficients for a round wire were expressed well by the correlation using the hydraulic equivalent diameter.
JOURNAL OF SUPERCONDUCTIVITY AND NOVEL MAGNETISM 28(3) 1185-1188 2015年3月 査読有り
Heat transfer from a horizontal wire immersed in both liquid and supercritical hydrogen was measured with a quasi-steady increase of the heat generation rate for a wide range of bath temperatures and pressures. The nucleate boiling heat transfer coefficient is higher for higher pressures. The critical heat flux (CHF) is highest in the vicinity of 0.4 MPa and is expressed by Kutateladze's equation. The CHFs become higher for higher degrees of subcooling. The heat transfer under supercritical pressures is the same as natural convection heat transfer in liquid hydrogen, but it deteriorates for heated surface temperautres higher than the pseudocritical temperature. The heat transfer correlation was derived based on the experimental data.
Takayuki Kojima, Hideyuki Taguchi, Hiroaki Kobayashi, Tetsuya Sato
20th AIAA International Space Planes and Hypersonic Systems and Technologies Conference, 2015 2015年
In this study, bypass door area for the Hypersonic Precooled Turbojet Engine to restart the variable intake is estimated. Total pressure recovery and mass capture ratio of the variable air intake is acquired by the supersonic wind tunnel testing of the half scale intake model. Pressure loss and temperature effectiveness of the precooler is acquired by direct connect firing tests of the engine. Using these results, area of the bypass door by which the intake can start is estimated. The bypass door area to restart the intake depends on the precooler’s cooling capability. If the engine runs on liquid hydrogen, area of the bypass door is 1800mm2~2000mm2(Abyp_eng/A0=0.26~0.29). If the liquid nitrogen is used for the coolant of the precooler, area of the bypass door is 2600mm2~2700mm2(Abyp_eng/A0=0.37~0.39).
20th AIAA International Space Planes and Hypersonic Systems and Technologies Conference, 2015 2015年
Pre-cooled turbojet engine is investigated to realize Mach 5 class hypersonic transport aircraft. The engine has been demonstrated under sea level static and Mach 2 flight conditions using hydrogen as fuel. In this study, Mach 4 propulsion wind tunnel test is performed and the performance of air intake, pre-cooler, core engine and exhaust nozzle are obtained. Liquid nitrogen is supplied to the pre-cooler as a coolant in place of liquid hydrogen. Gaseous hydrogen is supplied to the main burner to drive the turbine with the combustion gas. A protective screen is placed in front of the pre-cooler to prevent damages of it from high-speed particles. Bypass door is placed in front of the core engine to start the mixed compression air intake at low speed operation of the core engine. As a result, the engine performance data is obtained without any damage of pre-cooler. Air intake is started by the effect of bypass door at low speed operation of the core engine.
In the present experiment, by using the sounding rocket’s sub-orbital ballistic flight, realized the gravitational environment similar to that of liquid-fueled rockets during its coasting flight. In the low-gravity state, the cryogenic test fluid, liquid nitrogen, was introduced into the test sections which had similar shapes to the flow channels in the cryogenic propulsion systems. The boiling of liquid nitrogen inside the test-sections and the transition of flow regimes from gas/liquid two-phase flow to liquid mono-phase flow were successfully visualized. The temperatures, pressures and void fractions in each channel were measured as well. The mechanisms enhancing heat transfer were discussed based on the visualization. In the present case, compared with the corresponding ground test, it was confirmed that the two-phase flow in the complex channel could wet the heat transfer surfaces more easily due to the absence of gravity, and that more uniform chill-down effect could been obtained.
The payload capacity of launch vehicles must be increased in order to allow the exploration and development of space to be extended from low-Earth orbit into the solar system. A propellant system using a cryogenic fluid such as liquid oxygen or liquid hydrogen must reduce the amount of unusable propellant due to evaporation and boiling. However, in the space exploration and development where safety and reliability of missions are critical, predictions of the boiling heat transfer of the present technology are not sufficiently reliable for thermal management design due to a lack of knowledge and relevant research. Therefore, the objective of this research is to understand and accurately predict boiling heat transfer by developing numerical simulation tool for two-phase flows that consider phase change. In this paper, some recent research activities toward the development of chill-down process simulation technology are presented.
PROCEEDINGS OF THE 25TH INTERNATIONAL CRYOGENIC ENGINEERING CONFERENCE AND INTERNATIONAL CRYOGENIC MATERIALS CONFERENCE 2014 67 675-680 2015年 査読有り
Pressure drop and forced convection heat transfer were studied in the boiling nitrogen flow in a horizontal square pipe with a side of 12 mm at inlet pressure between 0.1 and 0.15 MPa with a mass flux between 70 and 2000 kg/m(2)-s and with a heat flux of 5, 10 and 20 kW/m(2). Accordingly, the flow and heat transfer mechanisms specific to square pipe were elucidated, and the applicability to cryogenic fluids of pressure drop and heat transfer models originally proposed for room temperature fluids was clarified. (C) 2014 The Authors. Published by Elsevier B.V.
In this paper is presented a microgravity experiment system utilizing a high altitude balloon. The feature is a double shell structure of a vehicle that is dropped off from the balloon and a microgravity experiment section that is attached to the inside of the vehicle with a liner slider. Control with cold gas jet thrusters of relative position of the experiment section to the vehicle and attitude of the vehicle maintains fine microgravity environment. The design strategy of the vehicle is explained, mainly referring to differences from the authors' previous design. The result of the flight experiment is also shown to evaluate the characteristics of the presented system.
The Japan Aerospace Exploration Agency launched the S-310-43 sounding rocket from the Uchinoura Space Center on Aug.04, 2014 for the purpose of investigating such behavior as boiling and flow of cryogenic liquid rocket propellant in an environment simulating coasting flight on orbit by using the sounding rocket's sub-orbital ballistic flight. In the low-gravity state, the cryogenic fluid (liquid nitrogen) was introduced into the test sections of similar shapes to the flow channels in the cryogenic propulsion systems. The boiling of liquid nitrogen inside the test-sections and the transition of flow regimes from gas/liquid two-phase flow to liquid mono-phase flow were visualized. The temperatures, pressures and void fractions of each channels were measured as well. Development of the experimental equipment for S-310-43 sounding rocket is described in this paper.
PROCEEDINGS OF THE 25TH INTERNATIONAL CRYOGENIC ENGINEERING CONFERENCE AND INTERNATIONAL CRYOGENIC MATERIALS CONFERENCE 2014 67 649-654 2015年 査読有り
The transient heat transfer from a Pt-Co wire heater inserted into a vertically mounted pipe, through which forced flow subcooled liquid hydrogen was passed, is measured by increasing the exponential heat input with various time periods at a pressure of 0.7 MPa and an inlet temperature of 21 K. The flow velocities range from 0.8 to 5.5 m/s. For shorter periods, the non-boiling heat transfer becomes higher than that given by the Dittus-Boelter equation due to the transient conductive heat transfer contribution. In addition, the transient critical heat flux (CHF) becomes higher than the steady-state CHF. The effect of the flow velocity and period on the transient CHF heat flux is also clarified. (C) 2014 The Authors. Published by Elsevier B.V.
AIAA AVIATION 2014 -19th AIAA International Space Planes and Hypersonic Systems and Technologies Conference 2014年
Pre-cooled turbojet engine is investigated to realize Mach 5 class hypersonic transport aircraft. The engine has been demonstrated under sea level static and Mach 2 flight conditions using hydrogen as fuel. Presently, Mach 5 propulsion wind tunnel test using liquid hydrogen is planned and the engine components such as pre-cooler, core engine, afterburner and exhaust nozzle are under development. The engine components were tested under Mach 4 simulating condition by connecting the pre-cooler inlet to an air supply facility. The engine was tested in a propulsion wind tunnel with Mach 4 flight condition. Liquid nitogen was supplied to the pre-cooler as a coolant in place of liquid hydrogen. Gaseous hydrogen was supplied to the main burner to drive the turbine with the combustion gas. As a result, high temperature structure and cooling system was proved to endure Mach 4 high temperature airstream. Wind-mill starting sequence of the core engine under Mach 4 flight condition was confirmed. Gross thrust of the core engine was obtained as an initial evaluation of elemental performance.
52nd AIAA Aerospace Sciences Meeting - AIAA Science and Technology Forum and Exposition, SciTech 2014 2014年
This paper describes altitude ignition experiment results for a scaled hydrogen-fueled turbojet engine model applied for Balloon-Based Operational Vehicle in-flight testing. Although hydrogen has remarkable combustion characteristics among the combustion fuels, at low pressures, the hydrogen-fueled combustor showed difficulty in the originally planned altitude ignition conditions. The follow-up step-by-step refinement of the ignition sequence is explained using experimental data. A similar situation might occur for future hydrogen-fueled High Altitude Long Endurance (HALE) flights. These limited but still wide combustion capabilities of the hydrogen fuel might facilitate the introduction of gas-turbine power plants in the HALE flights.
This paper describes altitude ignition experiment results for a scaled hydrogen-fueled turbojet engine model applied for Balloon-Based Operational Vehicle in-flight testing. Although hydrogen has remarkable combustion characteristics among the combustion fuels, at low pressures, the hydrogen-fueled combustor showed difficulty in the originally planned altitude ignition conditions. The follow-up step-by-step refinement of the ignition sequence is explained using experimental data. A similar situation might occur for future hydrogen-fueled High Altitude Long Endurance (HALE) flights. These limited but still wide combustion capabilities of the hydrogen fuel might facilitate the introduction of gas-turbine power plants in the HALE flights.
H. Tatsumoto, Y. Shirai, M. Shiotsu, Y. Naruo, H. Kobayashi, Y. Inatani
Journal of Physics: Conference Series 507(PART 2) 2014年 査読有り
An experimental system has been developed to investigate electro-magnetic properties of high-Tc superconductors cooled by liquid hydrogen under the external magnetic field of up to 7 T. A LH2 cryostat is concentrically mounted on the inside of a LHe cryostat to cool a NbTi superconducting magnet. The experimental system is installed in an explosion-proof room. Explosion proof electrical devices are used and current leads are covered with an enclosure filled with nitrogen gas. A remote control system has been developed. Furthermore, the effects of stray magnetic field on the existing and the new devices are investigated and electro-magnetic shielding panels and enclosure made of iron were designed. It is confirmed through the cryogenic test that the experimental system meets the design requirements.
11TH EUROPEAN CONFERENCE ON APPLIED SUPERCONDUCTIVITY (EUCAS2013), PTS 1-4 507(PART 2) 2014年 査読有り
Liquid hydrogen (LH2), which has large latent heat, low viscosity coefficient, is expected to be a candidate for a cryogen for superconducting wires, not only MgB2 but also other HTC superconductors. LH2 cooled superconducting wires are expected to have excellent electro-magnetic characteristics, which is necessary to be clear for cooling stability design of LH2 cooled superconducting device, however, due to handling difficulties of LH2, there are only few papers on the properties of LH2 cooled superconductors, especially under external magnetic field. We designed and made an experimental setup which can energize superconducting wires immersed in LH2 with the current of up to 500A under the condition of external magnetic field up to 7 T and pressure up to 1.5 MPa. In order to confirm experimental method and safety operation of the setup, over current tests were carried out using MgB2 superconducting wires under various external magnetic field conditions. Critical current of the test wire at the temperature 21, 24, 27, 29 K under external magnetic fields up to 1.2 T was successfully measured. The resistance of the wire also was measured, while the transport current exceeded the critical current of the wire.
IEEE TRANSACTIONS ON APPLIED SUPERCONDUCTIVITY 23(3) 5201604 2013年6月 査読有り
Stator windings for a superconducting motor with MgB2 wires are fabricated and tested. The stator windings are composed of 12 element coils in the form of a racetrack, and located in iron core slots to generate a rotating magnetic field of three phases and four poles. Preliminary estimations by means of numerical calculations with a finite element method indicate that the magnetic-flux distribution in a gap between the stator and rotor cores contains relatively significant components of fifth and seventh harmonics compared with a fundamental component. An MgB2 rotor prepared in the previous work can be rotated at a synchronous speed successfully by energizing the fabricated stator windings with a pulse width modulation inverter and compensating for the higher harmonics with a torque boost voltage.
IEEE TRANSACTIONS ON APPLIED SUPERCONDUCTIVITY 23(3) 2013年6月 査読有り
Liquid hydrogen (LH2) has excellent properties as a coolant, such as large latent heat, low viscosity coefficient, etc. Not only MgB2 but also other high-Tc superconductors are expected to have excellent properties when cooled by LH2. It is necessary for a stability design of a high-Tc superconductor cooled by LH2 to make an electro-magnetic characteristic clear. However, due to the handling difficulties of LH2, there are only few papers on the properties of LH2-cooled superconductors, especially under the external magnetic field. In this paper, an experimental set-up is described, which was designed and fabricated for the evaluation of the electro-magnetic characteristics of high-Tc superconductors cooled by LH2. The LH2 cryostat of 309 mm inner diameter was set co-axially with vacuum layer in the LHe cryostat in which the LHe-cooled superconducting magnet for external magnetic field (up to 7 T) was set. The LH2 cryostat has three power leads for feeding up to 500 A to the test high-Tc superconductors.
An electric pump composed of an MgB2 motor is combined with superconducting level sensors using thin CuNi-sheathed MgB2 wires to transfer liquid hydrogen. An impeller is attached to the lower end of a rotating shaft on the MgB2 motor and covered with an outer casing to form a centrifugal pump. Then, the MgB2 motor and impeller are placed vertically inside a cryostat with an infill of liquid hydrogen. A glass Dewar vessel is prepared to receive the liquid hydrogen transferred from the cryostat containing the MgB2 motor. The MgB2 sensors are used not only to detect the level of liquid hydrogen but also to control the electric pump on the basis of their pre-estimated calibration curves. By using the assembled pump system, the liquid hydrogen is successfully transferred from the cryostat to the glass Dewar vessel via a transfer tube. (C) 2012 Elsevier Ltd. All rights reserved.
Systems analysis of a Mach 5 class hypersonic aircraft is performed. The aircraft can fly across the Pacific Ocean in 2 h. A multidisciplinary optimization program for aerodynamics, structure, propulsion, and trajectory is used in the analysis. The result of each element model is improved using higher accuracy analysis tools. The aerodynamic performance of the hypersonic aircraft is examined through hypersonic wind tunnel tests. A thermal management system based on the data of the wind tunnel tests is proposed. A pre-cooled turbojet engine is adopted as the propulsion system for the hypersonic aircraft. The engine can be operated continuously from take-off to Mach 5. This engine uses a pre-cooling cycle using cryogenic liquid hydrogen. The high temperature inlet air of hypersonic flight would be cooled by the same liquid hydrogen used as fuel. The engine is tested under sea level static conditions. The engine is installed on a flight test vehicle. Both liquid hydrogen fuel and gaseous hydrogen fuel are supplied to the engine from a tank and cylinders installed within the vehicle. The designed operation of major components of the engine is confirmed. A large amount of liquid hydrogen is supplied to the pre-cooler in order to make its performance sufficient for Mach 5 flight. Thus, fuel rich combustion is adopted at the afterburner. The experiments are carried out under the conditions that the engine is mounted upon an experimental airframe with both set up either horizontally or vertically. As a result, the operating procedure of the pre-cooled turbojet engine is demonstrated. (C) 2011 Elsevier Ltd. All rights reserved.
The heat transfer from the inner side of a vertically-mounted heated tube with a length of 200.0 mm and a diameter of 6.0 mm to a forced flow of liquid hydrogen was measured for wide ranges of flow rate and liquid temperature. The non-boiling heat transfer coefficients agreed well with the Dittus -Boelter equation. The heat fluxes at departure from nucleate boiling (DNB) were higher for higher flow velocities and greater subcooling. The effect of the tube length on the DNB heat flux was clarified through comparison with our previous data. It was confirmed that the experimental data agreed well with the authors' DNB correlation. (C) 2012 Published by Elsevier B. V. Selection and/or peer-review under responsibility of the Guest Editors.
An experimental setup which can energize superconducting wires immersed in LH2 was designed and made. Over current tests were carried out using MgB2 wire. Critical current and resistivity of a test MgB2 wire submerged in liquid hydrogen were measured for exponentially increasing heat input, while the transport current exceeded the critical current. The resistivity of the conductor was obtained as a function of current and the temperature of the conductor by using the transient heating method. The distribution ratio of the current through the superconductor and the sheath, and the resistivity of the MgB2 conductor itself were estimated. (C) 2012 Published by Elsevier B. V. Selection and/or peer-review under responsibility of the Guest Editors.
A new configuration of superconducting level sensor for liquid hydrogen is proposed. The proposed sensor has an advantage that it is difficult to be affected by various conditions of gas such as temperature, pressure and object, so that it is expected that the reproducibility of sensor output becomes very good. The operation of the proposed sensor is numerically simulated with a one-dimensional heat balance equation to evaluate the time evolution of temperature distribution for an ideal MgB2 wire. The proposed configuration of sensor with an MgB2 wire with stainless-steel sheath is also fabricated, and its operation is experimentally evaluated with the liquid hydrogen. (C) 2012 Published by Elsevier B. V. Selection and/or peer-review under responsibility of the Guest Editors.
Heat transfer from inner side of a heated vertical pipe to liquid hydrogen flowing upward was first measured at the pressure of 0.7 MPa for wide ranges of flow rates and liquid temperatures. The heat transfer coefficients in non-boiling regime for each flow velocity were well in agreement with the Dittus-Boelter equation. The heat fluxes at the inception of boiling and the departure from nucleate boiling (DNB) heat fluxes are higher for higher flow velocity and subcooling. It was found that the trend of dependence of the DNB heat flux on flow velocity was expressed by the correlation derived by Hata et al. based on their data for subcooled flow boiling of water, although it has different propensity to subcooling. (C) 2010 Elsevier Ltd. All rights reserved.
62nd International Astronautical Congress 2011, IAC 2011 8 6660-6667 2011年
Japan Aerospace Exploration Agency (JAXA) is currently developing the pre-cooled turbo jet engine (PCTJ) for hypersonic flight. This engine features air pre-cooling using liquid hydrogen fuel in advance of the compression. The cryogenic hydrogen fuel changes drastically in density when it evaporates while passing the fuel tubing at the engine start-up. Presently, the inadequacy of the physical property data of two-phase hydrogen flow pertaining to evaporation hinders the construction of the fuel flow simulator required in establishing high accuracy fuel flow control. In the present study, a device for the void fraction measurement is developed, that is a key parameter of the characteristics of the two-phase flow. It uses the difference of the electric permittivity between the liquid and gas. Validation tests comparing with the optical method were conducted by oil/air, nitrogen and hydrogen. The electrical heater produces various evaporation modes such as bubbly flow, slug flow and churn flow. The void fraction meter could successfully acquire the physical property even in a cryogenic condition. We also measured the heat transfer coefficient of the cryogenic two phase flow. The data of the nitrogen flow arranged by well-known Lockhart-Martinelli parameter shows the agreement with the analytical value.
令和4年度宇宙輸送シンポジウム: 講演集録 = Proceedings of Space Transportation Symposium FY2022 2023年1月
令和4年度宇宙輸送シンポジウム(2023年1月12日-13日. 宇宙航空研究開発機構宇宙科学研究所(JAXA)(ISAS)) , 相模原市, 神奈川県
Space Transportation Symposium FY2022 (January 12-13, 2023. Institute of Space and Astronautical Science, Japan Aerospace Exploration Agency (JAXA)(ISAS)), Sagamihara, Kanagawa Japan
資料番号: SA6000184015
STCP-2022-015
<p>A loading system plays a role of loading and unloading liquid hydrogen between a carrier ship and a ground storage facility in hydrogen supply chain in which hydrogen in the form of liquid phase is transported by the carrier ship from a resource-rich country to a consuming country. An emergency release system (ERS), which is one of components of the loading system, is installed in the middle of transfer pipe of the loading system, and has function of separating and plugging the pipe at an abnormality during loading so as to prevent a large amount of cryogenic fluid from scattering. We have conducted R & D study of the ERS for liquid hydrogen based on an existing one for liquid natural gas (LNG). Whole system function of the ERS including separation behavior was verified conducting a field experiment with the ERS test model and liquid hydrogen. Through several tests, the separation mechanism and behavior were verified, and also, soundness of the seal mechanism was evaluated. While, auto-ignition phenomena were observed on the separation surface of the ERS after the separation, of which causes have not been identified yet. Characteristics of dispersion behavior of hydrogen that was released at the separation could be investigated measuring distribution of temperature and hydrogen concentration around the ERS test model.</p>
<p>To improve safety regulations for fuel cell vehicles and hydrogen infrastructure, experiments of cryo-compressed hydrogen leakage diffusion were conducted. The experimental apparatus can supply 90 MPa hydrogen of various temperature conditions. Measurement items were hydrogen concentration distribution, blast pressure, flame length, and radiant heat. In addition, high speed camera observation was carried out to investigate the near-field of cryogenic hydrogen jet at supercritical pressure. The experimental apparatus can supply 90 MPa hydrogen at various temperature conditions (50 K–300 K) at a maximum flow rate of 100 kg/h. The hydrogen leakage flow rate was measured using pinhole nozzles with different outlet diameters (0.2 mm, 0.4 mm, 0.7 mm, and 1 mm). It was confirmed that the hydrogen leakage flow rate increases as the supply temperature decreases. The hydrogen concentration distribution was measured by injecting high-pressure hydrogen from the 0.2-mm pinhole for 10 min under a constant pressure/temperature condition. As the hydrogen injection temperature decreased, it was found that the hydrogen concentration increased, and an empirical formula of the 1% concentration distance for the cryogenic hydrogen system was newly presented.</p>
<p>JAXA has constructed an experimental facility to pressurize and supply liquid hydrogen at a maximum pressure of 90 MPa to conduct experimental research on the injection of high pressure liquid hydrogen into the atmosphere. Liquid hydrogen has a property that its density greatly changes depending on pressure despite being a liquid phase. In addition, the high pressure hydrogen gas is in a supercritical state and has an intermediate property between a gas and a liquid. Therefore, it is a difficult question whether to treat the injection of high pressure liquid hydrogen as a gas phase phenomena or as a liquid phase phenomena. As a result of the experiment, it was found good to apply the liquid orifice equation to predict the discharge flow rate of high pressure liquid hydrogen.</p>